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Sealed watercooled PC

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(@phenomanii)
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I figured someone might find it useful to hear that the sealed watercooled PC concept from the folding desk PC video does, in fact, work, despite what some people on other forums might say about it.

I know I spent a lot of time looking into it, as buying watercooling parts just to experiment is way out of my budget - I had to be sure it would work.

Spoiler
My background (caution: bit rambly)

I've been obsessed with making my PC quieter for years now. Even while I still used aircooling I was at the level where I had noone to show any improvements to - even other enthusiasts couldn't really hear the difference (for example between two different fan profiles).

I actually found the DIY Perks channel because I was trying to figure out how to mount a CPU tower heatsink to a GPU. It ended up working quite well, but I ran into the same issue that Matt did - the quieter you make the computer, the more you notice electronic noises that are much harder to dampen.

When I got into computers, the usual advice for dealing with coil whine was either to replace the part and hope you find the quietest combination of GPU, PSU and motherboard, or just run your fans louder, put the PC on the floor and "get some headphones and ignore it, you weirdo". Obviously, that wouldn't do - I was on my 5th PSU and seriously considering the new Silverstone NightJar SFX unit - the only fully sealed passive PSU I've ever seen.

When the Rope and Wood PC came out, I fell in love with the way Matt sealed the GPU into a wooden box, but I knew trying to make one of those was much more difficult than it seemed. I pointed the vent holes on my PC away from me and avoided playing games to minimise the coil whine, and tried to improve my skills to one day seal my own GPU.

Before I could even attempt it, the folding desk PC came out. While the rest of the build was cool, the most intriguing part of it for me was one that somehow didn't make it to the title - the chamber for the PC components was completely sealed. I've looked into a PC like that before, but I kept running into people claiming it could never work - there are small SMD components everywhere in a PC and it is impossible to watercool every single one of them. Once the temperature inside gets high enough, it will shut down. Yet, running a radiator to cool the air inside supposedly also wouldn't work, as "the temperature delta between the internal air and the temperature of the water in the loop are too close, you will barely remove any heat from the case and it will overheat again". Again, the advice was essentially "put some fans in it and gets some headphones, what is wrong with you".

I still wasn't sure it would work - there was a chance it wouldn't, and I'd be left with a bunch of pointless watercooling gear and a broken heart. Then I randomly ran into someone else (in the comments of a YouTube video about large radiators) that also had a sealed PC - in fact, they'd been using it for nearly a decade. Fortunately, despite their original comment being several months old, they responded almost instantly and answered a lot of questions that I still had.

(Also, a big thank you to Matt for responding to me on Twitter - I wanted to know how the desk PC was doing long term.)

With the additional info, I looked at some used watercooling gear and found an old, used D5 pump for sale for roughly 1/4 the price of a new one. I'd always said I'd only ever build a loop once I could afford a D5, so suddenly holding one in my hands made me put my money where my mouth is. I bought a leak tester (truly a must have for used parts - you can't wait untill you finish the loop and it leaks all over your components to message the seller and ask for a discount) and looked for deals.

I did consider using aluminium parts from EK as they were supposed to be cheaper, but they were nearly as expensive as the copper ones and you couldn't mix them with anything else. Used copper parts are much easier to find and end up a lot cheaper if you don't mind a scratch here and there. Also the aluminium parts are now discontinued, so good luck getting an extra fitting 5 years from now...

My system ended up being a bunch of parts that were old and beat up, but some of them were total chart-toppers when new (and they've held up really well):

- D5 pump that is now over 10 years old (in a pump res combo)

- SuperNova 1260 radiator that is 7+ years old

- Supremacy Evo CPU block (I ended up buying two more before I finally had one with the original mounting hardware, but hey, at least I have spare parts I guess)

- 360mm rad to cool the air inside

- tubing and fittings bought for less than half the price of new ones

- and the strangest GPU watercooling solution - a core only block that was made for the HD3870

(my RX480 and a lot of other GPUs use the same hole spacing for their coolers, so this ancient block, that a local retailer must've forgotten about, that came in a package yellowed from UV it experienced before it fell behind some shelf for a decade - well it mounts right up and cools the GPU very nicely, though the internal structure is as basic as they come - U-channel with square corners from one fitting to the other)

Since the one and only case I've ever tried to build didn't really fit together, I knew I'd get a better result by modifying an existing one. I didn't want to make whole replacement panels though.
So the strangest search for a computer case ever began - I was looking for a case that was roughly the size of my external rad (just a bit thicker) and with the lowest amount of vents possible, so that I had fewer holes to seal.

I couldn't wait to silence the coil whine that had been annoying me for years at this point, so I built it despite having less coolant than I needed and a piece of tubing that ended up being a few cm short - nothing that some distilled water and a slight change to the loop order couldn't fix.

I've still not fully sealed what few holes the case does have, and I need to tear it down soon to move a few parts around - I'll have to order more tubing and coolant first. But I've been running it for over a year and I can say with absolute confidence that it was well worth it. I will never go back to a different way of cooling PC components.

Some photos to make this thread a bit less dry (some are in progress - mocking up the loop with an old broken GPU, adding USB 3.0 ports and an accessible power button; some are of the current state - can't really take off the sidepanel as the internal read leans against it - the rad definitely has to move):

 

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Posted : 10/04/2022 12:06 pm